What is a Thin Film Evaporator?
A Thin Film Evaporator (TFE) is an advanced evaporation system designed for the concentration, purification, and solvent recovery of heat-sensitive or high-viscosity liquids. It works by forming a thin liquid film on a heated surface through mechanical agitation, enabling rapid separation of volatile and non-volatile compounds.
This method ensures:
- Short residence time on heating surfaces
- Efficient evaporation without damaging sensitive materials
- High performance even with viscous solutions
Thin Film Evaporation – Working Principle
- The liquid feed enters tangentially into the heated, jacketed body.
- A rotor spreads the liquid into a thin, turbulent film.
- Heat is transferred efficiently without direct product contact.
- Volatile components evaporate quickly and are collected via a condenser.
- The remaining concentrated product exits the system.
Result: Maximum solvent removal with minimal thermal degradation.
Thin Film Evaporator Design & Components
A standard system consists of:
- Heating Jacket – provides controlled heat for evaporation
- Rotor System – creates the thin film and prevents fouling
- Evaporation Surface – vertical design is most common
- Condenser – collects and recovers solvent vapors
- Automation & Controls – ensure stable operation
Diagram: [Insert system diagram here]
Evaporation Systems (Evaporasyon Sistemleri)
Evaporation is the process of turning a liquid into vapor to obtain a more concentrated product. In industry, this is done using engineered evaporation systems such as Thin Film Evaporators.
Applications include:
- Food industry – juice, dairy, concentrates
- Chemical industry – solvent recovery, chemical purification
- Petrochemical industry – oil refining & by-products
- Energy & water treatment – seawater desalination
Thin Film Deposition
Thin Film Deposition refers to the controlled layering of thin material films on surfaces, often used in electronics, coatings, and material science. While different from thin film evaporation, both rely on precision evaporation and deposition processes.
Lab Scale to Full Plant Solutions
Before scaling up to full industrial plants, we design and deliver lab-scale Thin Film Evaporators for universal testing. This allows clients to:
- Test product behavior
- Optimize process conditions
- Verify results before investment
Evaporation Options & Engineering Excellence
To ensure efficiency, Thin Film Evaporators can be customized with:
- Heat exchanger type (plate, tubular, or custom)
- Pressure & temperature control for different boiling points
- Surface design for higher efficiency
- Automation & monitoring for consistent quality
Why Choose Us as Your Thin Film Evaporator Manufacturer?
We provide end-to-end Thin Film Evaporation Systems – from design and manufacturing to installation and optimization.
- ✔️ Decades of experience across industries
- ✔️ Tailor-made solutions to client needs
- ✔️ High-efficiency design for energy savings
- ✔️ Strong focus on safety & reliability
- ✔️ Local & global service support
If you are searching for:
- “Thin Film Evaporator price”
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👉 You are in the right place. Atommek is near you—wherever you are, we can visit your site.
Frequently Asked Questions
What is an evaporation system?
An evaporation system removes solvents from liquids, leaving behind a concentrated product. Thin Film Evaporators are one of the most efficient types for heat-sensitive and viscous materials.
How much does a Thin Film Evaporator cost?
The price depends on capacity, design options, and level of automation. Contact us for a tailored quotation.
Can I test before scaling to a full plant?
Yes. We provide lab-scale Thin Film Evaporators for universal testing before moving to industrial-scale production.