Hydraulic Paste Press Machines - Reliable Solutions for High-Viscosity Materials
Efficiently discharge, press, and fill dense pastes and chemicals with Atommek’s advanced hydraulic press technology.
Overview
High-density chemical and pasty materials often pose challenges when it comes to pumping and dispensing due to their viscosity. To overcome this, Atommek has designed and manufactured advanced Hydraulic Press-Out Machines, also known as putty press or discharge press machines.
These machines are engineered to efficiently handle the pressing, filling, and discharging of high-density pasty materials, offering a reliable solution for industries dealing with challenging substances such as putty, adhesives, and construction chemicals.
How It Works – The Process
- Loading the Vessel: The viscous material is placed inside a production vessel.
- Positioning the Pressure Plate: A specially designed plate with a chemical-resistant seal is fixed to match the vessel’s diameter.
- Hydraulic Action: Hydraulic pressure pushes the plate downwards with a force of up to 180 bar, compressing the material evenly.
- Discharge: The product flows smoothly out of the vessel through the outlet without leaving residue behind.
- Filling (Optional): With an integrated filling unit, the discharged material can be directed into buckets, cans, or cartridges, with capacities ranging from 500 g to 30 kg.
This process ensures complete emptying of vessels, reduces waste, and enables efficient semi-automatic filling.
Technical Data
- Pressure Plate Diameter: 920 mm
- Hydraulic Stroke Length: up to 1000 mm (maximum)
- Dosage Capacity: 4 kg – 20 kg (continuous, adjustable capacity)
- Operating Principle: Hydraulic pressure drives the plate downward for smooth discharge. Equipped with electric panels and all required components for safe operation.
Areas of Use
Atommek hydraulic paste press machines are widely used for discharging high-viscosity products of various specifications from production vessels. They can also be integrated with a filling unit for semi-automatic operations.
- Putty and Mastics
- Glues and Adhesives
- Construction Chemicals
- Cosmetics
Standard Specifications
- Dual Functionality: Suitable for both vessel discharging and semi-automatic filling.
- Flexible Filling Options: Supports buckets, cans, and cartridges with volumetric or gravimetric filling from 500 g to 30 kg.
- Customizable Design: Filling cylinder diameter is selected based on the desired range.
- Versatile Vessel Compatibility: Adjustable pressure plates allow use with vessels of various diameters.
- High Sealing Performance: Chemical-resistant O-ring ensures complete sealing.
- Hydraulic Power: Maximum pressure of 180 bar, adjustable according to product viscosity.
Optional Specifications
- Cartridge back-plugging system for filling units.
- Explosion-proof design meeting ATEX Zone 1 EEx dIIB T4 standards.
- Additional filling units.
- Semi-automatic or fully automatic PC/PLC control system with recipe management.
Machine Types & Capacities
| Machine Type | Main Engine Power (kW) | Max Pressure (bar) | Hydraulic Stroke (mm) | Plate Diameter (mm) | Discharge Volume (L) |
|---|---|---|---|---|---|
| Atommek 500 | 7.5 | 180 | 1000 | 900 | 500 |
| Atommek 1000 | 7.5 | 180 | 1000 | 1000 | 1000 |
| Atommek 1500 | 7.5 | 180 | 1200 | 1250 | 1500 |
| Atommek 2000 | 11 | 180 | 1600 | 1300 | 2000 |
Advantages of Atommek Hydraulic Press-Out Machines
- Robust & Durable: Built from high-quality components for long-lasting performance.
- Powerful & Efficient: Fast discharge of even the most viscous materials, reducing labor costs.
- User-Friendly: Intuitive control panel and ergonomic design.
- Customizable: Wide range of capacities and options for different industries.
- Safe: Internal safety systems ensure maximum operator protection.
- Energy-Efficient: Low energy consumption with maximum productivity.
Frequently Asked Questions (FAQ)
What materials can be processed with Atommek paste press machines?
They are designed for high-viscosity products such as putty, adhesives, sealants, construction chemicals, mastics, and cosmetic pastes.
Can the machine handle different vessel sizes?
A: Yes. By changing the pressure plate diameter, the machine can adapt to vessels of various sizes.
Is the filling process automatic?
The standard model offers semi-automatic filling, while optional upgrades allow fully automatic filling with PC/PLC recipe control.
What is the capacity range for filling?
From 500 g up to 30 kg, depending on the product and filling unit configuration.
How safe is the machine for operators?
Atommek machines are built with internal safety systems, protective seals, and can be designed with ATEX standards for explosive environments.