Advanced Pilot Reactors for R&D, Process Validation, and Small-Scale Production
General Information
Pilot reactors are scaled-down versions of industrial reactors, designed as a critical bridge between laboratory experiments and full-scale production plants. They allow companies to:
- Validate processes safely and at low cost
- Optimize reaction conditions before large-scale investment
- Gather accurate scale-up data to reduce risk
- Shorten time-to-market for new products
At Atommek, we go further than standard pilot reactor manufacturers. While others only provide basic scaled-down systems, we deliver highly customized, turnkey pilot reactor solutions that meet international quality standards, adapt to customer-specific processes, and integrate advanced automation.
This makes Atommek the preferred partner for companies seeking precision, safety, and long-term value in their R&D and pilot-scale operations.
How It Works
Atommek Pilot Reactors simulate real industrial conditions in a controlled, safe, and cost-effective way.
Our systems include:
- Heating & Cooling Systems — Jacketed or half-pipe coil designs for precise thermal control
- Customized Agitation — Mixer wings tailored to product viscosity and process (foam breaker, jetty, anchor, Rushton)
- Variable Speed Control — Inverter-driven agitators for flexible mixing performance
- Pressure & Temperature Resistance — Built to handle 0–6 bar and up to 300 °C
- Precision Weighing — Integrated load cells for accurate dosing and R&D trials
- Automation & Control — PLC-based systems with operator-friendly panels
- Safety Enhancements — Ex-proof configurations for hazardous environments
This flexibility allows Atommek’s pilot reactors to reproduce industrial-scale processes in miniature, ensuring your R&D data translates reliably to large-scale production.
Technical Data
| Parameter | Atommek Specification |
|---|---|
| Capacity Range | 100 – 500 L (customizable for customer projects) |
| Material Options | AISI 304, 316, 316L, 316Ti Certified Stainless Steel |
| Temperature Resistance | 0 – 300 °C |
| Pressure Range | 0 – 6 bar |
| Heating & Cooling | Jacketed or half-pipe coil |
| Agitation | Customized mixer wings (foam breaker, jetty, Rushton, anchor) |
| Load Cell | Precision weighing integration |
| Control System | PLC automation with operator panel |
| Speed Control | Inverter-driven variable speed |
| Sealing Options | Mechanical or soft packing |
| Ex-Proof Options | Certified motors and components for hazardous areas |
| Surface Finish | Polished or painted, corrosion-resistant |
| Documentation | Full operation & maintenance manuals |
| Customization | Designed specifically for each project’s needs |
Why Atommek Pilot Reactors Are Better
- ✔ Not just scaled-down — fully engineered for accurate scale-up results
- ✔ Custom designs adapted to each customer’s process & raw materials
- ✔ Certified stainless steel materials (AISI 304, 316, 316L, 316Ti) for durability
- ✔ Advanced automation & safety features (PLC, Ex-proof, load cells)
- ✔ Turnkey delivery including project design, manufacturing, installation, testing, and commissioning
- ✔ Global standards compliance and long service life guarantee
Areas of Use
- Pharmaceutical & Biotechnology R&D
- Chemical and Polymer Development
- Paints, Resins, and Adhesives Formulation
- Food & Specialty Chemicals Research
- Academic and Industrial Laboratories
FAQ
Why should I invest in a pilot reactor before full-scale production?
To reduce costs, optimize processes, and ensure safe scale-up with reliable data.
What sizes are available?
Standard designs are 100–500 L, but we offer custom capacities.
Do Atommek reactors comply with international standards?
Yes, all designs follow global engineering standards with certified materials.
Are your reactors safe for hazardous materials?
Yes, Atommek offers Ex-proof systems for maximum safety.
Do you provide after-sales support?
Yes, we deliver training, documentation, and maintenance services with every system.