Pilot Basket Mill
Scaled Milling & Dispersion Solutions for R&D, Testing, and Pre-Production
Overview
Pilot basket mills are intermediate-scale milling and dispersion systems, designed to bridge the gap between laboratory-scale equipment and full-scale industrial basket mills. They allow companies to:
- Test and optimize dispersion and grinding processes before investing in large-scale production
- Validate product quality, particle size distribution, and throughput
- Reduce R&D costs by minimizing raw material consumption
- Accelerate the scale-up process from lab to plant
At Atommek, we specialize in customized pilot basket mills that deliver high precision, flexibility, and long-term durability. Unlike standard suppliers, we design basket mills to simulate industrial conditions, ensuring accurate and reliable performance data for scale-up.
How It Works
Our Pilot Basket Mill Systems are engineered for flexibility and control, ensuring repeatable and scalable results. Key features include:
- Adjustable Milling Parameters — Variable speed control, precision feed systems
- Material Flexibility — Capable of processing pigments, dispersions, powders, and specialty materials
- Particle Size Control — Fine-tuned grinding for uniform distribution
- Thermal & Mechanical Stability — Robust stainless steel construction with cooling options
- Automation & Monitoring — PLC-based control panels for easy operation
- Safe & Efficient Design — Dust-tight construction and Ex-proof options for hazardous materials
This allows Atommek Pilot Basket Mills to reproduce real production conditions, helping you design, test, and refine processes with confidence.
Technical Data
| Parameter | Atommek Pilot Basket Mill Specification |
|---|---|
| Capacity Range | 5 – 100 kg/h (customizable per project) |
| Material Options | AISI 304, 316, 316L Stainless Steel |
| Particle Size Range | Fine grinding & dispersion down to microns, adjustable |
| Speed Control | Variable via inverter |
| Automation | PLC-based system with operator interface |
| Safety Options | Ex-proof motors, dust-tight enclosure |
| Cooling Options | Jacketed housing or external cooling integration |
| Customization | Tailored design based on customer process requirements |
Why Atommek Pilot Basket Mills Are Better
- ✔ Not just test units — fully engineered systems that simulate real industrial basket mills
- ✔ Custom-built for your material & process requirements
- ✔ Certified stainless steel for durability and hygiene compliance
- ✔ Advanced automation & process monitoring
- ✔ Flexible particle size & dispersion control for R&D precision
- ✔ Turnkey delivery including design, manufacturing, assembly, and commissioning
- ✔ After-sales support & training for smooth operation
Areas of Use
- Pharmaceuticals & Biotechnology — Powder preparation & formulation testing
- Chemicals & Polymers — Grinding and dispersion of raw and specialty materials
- Food Industry — Pilot-scale milling of powders, grains, and additives
- Paints, Pigments, and Coatings — Particle size validation & dispersion before scale-up
- Academic Research — Process development and material science projects
Certifications & Compliance
Atommek Pilot Basket Mills are manufactured according to international standards:
- CE Certification — Ensures compliance with European safety and quality regulations
- ATEX/Ex-Proof Options — Safe operation in explosive or hazardous environments
- GMP & FDA-Ready Design — Suitable for pharmaceutical and food-grade applications
- ISO 9001 Quality Standards — Consistent production and engineering quality
Optional Features
Each Pilot Basket Mill can be tailored with advanced options:
- Vacuum Operation — For oxygen-sensitive or solvent-based processes
- Temperature Sensors & Monitoring — Real-time thermal control during milling
- Interchangeable Basket Types — Adaptable for different materials and viscosities
- Remote Monitoring & Data Logging — Digital connectivity for Industry 4.0 compliance
- Custom Automation Levels — From semi-automatic to fully integrated PLC systems
Maintenance & Support
Atommek provides full lifecycle support to ensure long-term reliability:
- Spare Parts Supply — Fast availability of critical components
- Maintenance Packages — Preventive and corrective maintenance services
- Operator Training — On-site or remote training for safe and efficient operation
- After-Sales Assistance — Dedicated service team for technical support and troubleshooting
FAQ
What is the advantage of a pilot basket mill?
It allows testing and validation of dispersion & grinding processes at a lower cost before moving to full-scale production.
What capacities are available?
Standard capacities range from 5–100 kg/h, with custom options on request.
Do Atommek basket mills comply with international standards?
Yes, all our designs use certified stainless steel materials and follow international engineering standards.
Can they handle hazardous materials?
Yes, we offer Ex-proof configurations for safe processing.
Do you provide installation and training?
Yes, we deliver turnkey solutions with full commissioning and operator training.