Eliminate costly inefficiencies and ensure consistent product quality across all your chemical processes
Atommek Stainless Steel Reactors
Precision Engineering for Global Chemical Industries
Atommek specializes in the design, fabrication, and installation of high-performance stainless-steel reactors. Our solutions are engineered to meet the rigorous demands of the chemical, pharmaceutical, food, polymer, fuel, solid processing, and petrochemical industries, offering a wide range of industrial reactors to enhance key reaction parameters such as conversion efficiency, batch timing, and flow rate control, optimize production efficiency, and tailor each tube or stirred reactor application to specific industries, and improve performance across chemical and polymer-based sectors across each target industry, improve reaction rate and heat transfer performance, optimize conversion, address batch and flow reaction challenges, and support diverse process conditions—including batch, stirred, and continuous flow reactor systems, supporting every stage of the reaction process across each industry and product type, helping to produce consistent, high-quality products, optimizing conversion and yield, including solid fuel and polymer-based processes.
🔧 Our Reactor Solutions
Custom-Designed Industrial Reactors to Optimize Reaction Efficiency, Batch and Flow Production, Product Yield, Reactor Performance, and Heat Transfer in Industrial Systems Across Every Industry and Application, including the pharmaceutical, polymer, chemical, and related industries where optimized industrial reactor configurations are critical to improving reaction performance, product yield, and overall industry-specific processing stages
- Comprehensive Design: Collaborative engineering to tailor reactors that enhance your specific processes.
- High-Quality Manufacturing: Crafted from premium stainless-steel grades (304, 316L, 316Ti) for enhanced heat transfer and durability, using advanced manufacturing techniques ideal for every reactor type, including tube reactors, precise reaction stages, varied chemical process conditions, and application-specific industrial reactor configurations across each industry and use case.
- Expert Installation: Seamless on-site installation and commissioning by our experienced team.
- Ongoing Support: Dedicated technical support for maintenance and operational inquiries.
🏭 Industries We Serve
- Chemical Manufacturing
- Pharmaceutical Production
- Food Processing (e.g., batch and continuous reactors for temperature-sensitive ingredients, an example of product-specific production systems)
- Petrochemicals & Biodiesel
- Polyester & Polyurethane Industries
⚙️ Technical Specifications
| Feature | Details |
| Design | Custom-engineered to meet specific process requirements |
| Materials | Carbon Steel ST- 37. AISI 304, 304L, 316, 316L, 316Ti stainless steel |
| Safety Standards | Compliant with ATEX/EXPROOF standards |
| Control Systems | Equipped with PLC control panels, inverter-driven mixers, and precision weighing systems |
| Thermal Management | Utilizes jacketed or half-pipe serpentine coils for optimal heat transfer across all reaction types, including batch and continuous tube reactor configurations |
| Mixing Efficiency | Incorporates specially designed mixer blades and foam breakers for superior agitation, a key advantage for maintaining consistent reaction conditions to support industrial production processes |
| Capacity Range | Ranging from pilot-scale to large stirred and tube industrial reactors designed to optimize reaction yield and product output for each target industry |
| Certifications | PED, CE, AD2000, ASME |
🌀 Well-Mixed Conditions in Reactors
A defining feature of our stirred reactors, like CSTR models, is their efficient mixing of reactants to promote uniform reaction environments and overcome the typical mixing challenges encountered in industrial processes. This is achieved through the use of stirring mechanisms or impellers that ensure thorough blending of reactants and uniform distribution of concentrations within the reactor, especially critical in CSTR or stirred reactor setups handling both solid and liquid input materials, such as in the case of a batch polymerization reactor or a continuous flow example, optimizing reaction control across each figure of process, offering an advantage in optimizing reaction environment, temperature control, and product conversion rate. Such well-mixed conditions are crucial for achieving ideal reaction rates, consistent product yield, and overcoming mixing challenges in CSTRs and other industrial reactors
🧪 Agitator Types & Characteristics
Agitator Type | Description | Applications |
Anchor | Ribbon-like blades that scrape the reactor walls to prevent build-up. | High-viscosity fluids |
Propeller | Standard blades for general mixing. | Low to medium viscosity fluids |
Turbine | Multiple blades arranged radially. | Homogenization of liquids |
Paddle | Flat blades that provide gentle mixing. | Sensitive or shear-sensitive fluids |
Helical Coil | Spiral-shaped agitator for continuous mixing. | Slurry or slurry-phase reactions |
Magnetic Stirrer | Magnetic field-driven agitation. | Laboratory-scale reactions |
🔁 Other Types of Reactors
Batch Reactor Operation: Reactants are loaded into the reactor, the reaction occurs, and products are removed after completion. Applications: Suitable for small-scale production and reactions requiring precise control over reaction time and conditions. Advantages: Flexibility in operation, easy to clean, and ideal for multi-product processes.
Plug Flow Reactor (PFR)Operation: Reactants flow through the reactor as a plug, with no back-mixing. Applications: Ideal for large-scale continuous production with high conversion rates. Advantages: Uniform product quality, efficiency for fast reactions. Continuous Stirred Tank Reactor (CSTR)Operation: Continuous input and output of materials with constant stirring to maintain uniform composition. Applications: Suitable for liquid-phase reactions requiring consistent mixing. Advantages: Steady-state operation, ease of temperature and pH control in industrial stirred reactor systems.
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📞 Contact Us Directly
Prefer immediate communication? Reach out to us via:
- Email: [email protected]
- Phone: +90 850 250 96 44
WhatsApp: Chat with us +90 536 233 30 76
