AtomMek High Shear Mixers: Precision Mixing for Demanding Applications
Maximize Process Efficiency and Product Quality
Are you seeking unparalleled uniformity, speed, and efficiency in mixing high-viscosity and emulsified products? AtomMek High Shear Mixers are engineered to meet the most stringent processing demands across diverse industries. From cosmetics and food to pharmaceuticals and chemicals, our advanced mixers are designed to enhance your product quality, significantly reduce processing times, and substantially minimize energy consumption.
Key Benefits You’ll Experience:
- Superior Homogenization & Emulsification: Achieve particle size reduction and stable, uniform mixtures.
- Consistent Product Texture & Batch Stability: Ensure repeatable, high-quality results across every production run.
- Scalable Solutions: Seamlessly transition from lab-scale R&D to pilot and full-scale industrial production.
- Effortless Cleaning: Designed for seamless Clean-In-Place (CIP) and Sterilize-In-Place (SIP) protocols.
- Configurable Options: Tailored solutions to precisely match your unique application requirements.
What Are High Shear Mixers and Why Choose AtomMek?
High shear mixers are industrial-grade equipment designed for the rapid and efficient mixing, dispersing, emulsifying, and homogenizing of materials with varying viscosities. At their core, they leverage a high-speed rotor-stator system to generate intense mechanical shear forces, ensuring thorough and uniform material processing.
Common Applications Where AtomMek Excels:
- Emulsions: Creams, lotions, sauces, dressings, cosmetics.
- Suspensions: Pharmaceutical formulations, paints, coatings, inks.
- Dispersions: Pigments, dyes, additives, agrochemicals.
- Adhesives & Sealants: High-viscosity bonding agents.
- Material Options: Constructed from robust Carbon Steel or premium Stainless Steel (AISI 304/316L) to suit your specific hygiene and material compatibility needs.
The AtomMek Advantage: How Our Mixers Deliver Superior Results
Our high shear mixers operate on a proven principle: a high-speed rotor within a fixed stator creates a powerful suction and vortex, rapidly shearing particles and agglomerates.
The Process:
- Material Inflow: Materials are drawn efficiently into the precision-engineered mixing chamber.
- High-Speed Propulsion: The rotor rapidly propels materials through the narrow gap within the stator.
- Intense Shearing: Extreme shear forces are applied, effectively breaking down agglomerates, emulsifying immiscible liquids, and homogenizing the mixture.
- Uniform Discharge: A consistently uniform mixture is discharged, ready for subsequent processing or packaging.
- Enhanced Control: Adjustable speed controls (VFD) and optional hydraulic lift systems provide unparalleled flexibility, accommodating a wide range of product viscosities and batch volumes.
AtomMek High Shear Mixers: Features at a Glance
We’ve engineered our mixers with robustness, flexibility, and safety at the forefront.
- Heavy-Duty Industrial Build: Constructed with industrial-grade components and featuring explosion-proof motors for demanding environments.
- Flexible Configurations: Available in a wide range, from compact bench-top units for R&D to large-scale 5,000L batch models for industrial production.
- Smart Control Systems: Choose from manual operation, Variable Frequency Drive (VFD) for precise speed control, or full PLC automation with HMI for advanced process management.
- Integrated Safety Systems: Equipped with CE/ISO-rated interlocks and sensors to ensure operator safety and compliance.
- Extensive Customization: Options include integrated vacuum tanks for air-sensitive products, telescoping covers for enhanced accessibility, and versatility for various container types.
Technical Specifications: Explore Our Range
Model | Motor (kW) | Shaft (mm) | Pressure | Speed (RPM) | Volume (L) | Material | Seal Type | Control | Certifications |
HSM-100 | 5.5 | 50 | ATM | 1,500–3,000 | 50–100 | SS316L / Carbon Steel | Mechanical | Manual / VFD | ISO 9001, CE |
HSM-250 | 11 | 60 | ATM | 1,000–3,600 | 100–250 | SS316L / Carbon Steel | Double Mechanical | PLC + HMI | ISO 9001, SGS |
HSM-500 | 22 | 80 | ATM | 500–3,000 | 250–500 | SS316L | Mechanical / Lip | Manual / PLC | ISO 9001, CE, SGS |
HSM-1000 | 45 | 100 | ATM | 300–2,500 | 500–1,000 | SS316L | Double Mechanical | PLC + HMI | ISO 9001, CE, SGS |
HSM-2000 | 75–160 | 160 | ATM | 200–1,800 | 1,000–5,000 | SS316L | Mechanical / Lip | Automated Panel | ISO 9001, CE, SGS |
Discover Your Ideal AtomMek High Shear Mixer Model
We offer a diverse range of high shear mixer configurations to align with your production workflow.
- Lab Series: Compact units for precise testing, formulation development, and small-scale production.
- Inline Series: Designed for continuous, high-throughput processing, integrating seamlessly into your existing production lines.
- Batch Series: Versatile top-entry units ideal for mixing within tanks, offering robust performance for various batch sizes.
- Vacuum Series: Specialized systems for processing air-sensitive, sterile, or volatile materials under controlled vacuum conditions.
- Custom Systems: Our engineering team can design and build bespoke high shear mixing solutions tailored to unique integration challenges or highly specialized processing requirements.
See AtomMek in Action
- Photo Gallery: View high-resolution images of our high shear mixers, showcasing their robust construction and innovative design.
- Industrial Installations: Explore examples of AtomMek mixers integrated into real-world production environments.
- Mix Comparison Results: Witness the superior homogenization and dispersion achieved with AtomMek technology through visual comparisons.
Resources & Support from AtomMek
Empower your operations with our expertise and comprehensive support.
Technical Insights: Dive deeper into mixing science with our LinkedIn articles https://www.linkedin.com/company/atommek
Certifications: AtomMek products meet stringent international quality and safety standards, including ISO 9001, CE, and SGS.
The AtomMek Support Process:
- Requirement Analysis: Our experts meticulously assess your specific mixing needs.
- Engineering Consultation: Receive tailored advice and optimal solution recommendations.
- Manufacturing & Integration: Precision manufacturing and seamless integration into your facility.
- Post-Delivery Service: Dedicated support and maintenance to ensure long-term performance.
Certifications & Quality Assurance
- ISO 9001
- CE Certification
- SGS Testing Available
Contact Information
WhatsApp: +90 545 678 72 30
Email: [email protected]